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Close-up of smoked over the top chili in a Dutch oven, with a wooden spoon lifting a hearty scoop of chunky beef and beans.
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Smoked Over the Top Chili

A seasoned ground beef log smokes above a pot of beans, tomatoes, and peppers, dripping savory juices into the pot for a hearty, smoky chili.
Course Main Course
Cuisine American
Prep Time 15 minutes
Cook Time 3 hours
Total Time 3 hours 15 minutes
Servings 12
Calories 393kcal

Ingredients

For the meat log

  • 3 lbs ground beef
  • 4 tbsp tomato paste
  • 4 tbsp canned diced green chilis optional, I like fresh jalapeños
  • ½ chili seasoning see below for ingredients

For the chili base

  • 2 cups canned kidney beans
  • 2 cups canned pinto beans
  • 3 cups canned diced tomatoes
  • 2 tbsp tomato paste
  • 1 white onion diced
  • 1 green pepper diced
  • 1 red pepper diced
  • ½ chili seasoning see below for ingredients
  • 6 cups tomato sauce added later in step 5
  • ¼ cup water optional, only add if the chili thickens too much. You can also use broth, tomato juice, or beer

For the chili seasoning

  • 1 tbsp chili powder see note 1
  • 1 tbsp garlic powder
  • 1 tsp red pepper flakes
  • 1 tsp paprika
  • 1 tsp black pepper
  • 1 tsp salt
  • ½ tsp cumin
  • ½ tsp cayenne pepper

Toppings

  • sour cream
  • green onion
  • shredded cheese
  • hot sauce
  • fresh jalapeños

Instructions

  • Make the chili seasoning by combining all the ingredients.
  • Preheat your smoker to 250°F, using hickory, oak, or mesquite wood.
  • Add the ground beef to a clean and flat surface. Season the ground beef with half of the homemade chili seasoning. Add the tomato paste and diced green chilis for an extra kick. Mix until thoroughly combined, then form the meat into a log and place on a baking rack.
  • Place the ground beef log on the top or middle rack of the smoker and place your Dutch oven or soup pot under the meat. If you only have one rack in your smoker, place the baking rack directly on top of the Dutch oven.
  • Prepare chili ingredients by straining and rinsing the canned beans and dicing the onions and peppers. Add the onions and peppers to the chili pot, followed by the tomato paste, diced tomatoes, and beans. Season with the remaining half of the chili seasoning. Smoke for one hour.
  • Add the tomato sauce and stir until well combined. Smoke for an additional hour.
  • After two hours, remove the beef log. You can let it cool slightly before crumbling it into the chili pot, or carefully break it apart while hot using heat-resistant gloves. For the best texture, crumble part of the beef into fine pieces so it blends into the chili, and leave some larger chunks for hearty bites.
  • Smoke for one more hour at 250°F to finish cooking. If the chili thickens too much, stir in a splash of water, broth, tomato juice, or beer. To hold for serving, reduce the smoker to 200°F and keep warm for up to 4 hours.
  • Serve with your favorite chili toppings or over hot dogs or baked potatoes.

Video

Notes

1. Adjusting the heat: For a spicier chili, double the cayenne or add chipotle powder. For a milder version, reduce the red pepper flakes and cayenne.
2. Wood Choice: For stronger smoke, use hickory, oak, or mesquite. For a milder flavor, try fruit woods like apple or cherry.

Nutrition

Calories: 393kcal | Carbohydrates: 22g | Protein: 25g | Fat: 24g | Saturated Fat: 9g | Polyunsaturated Fat: 1g | Monounsaturated Fat: 10g | Trans Fat: 1g | Cholesterol: 81mg | Sodium: 1146mg | Potassium: 1074mg | Fiber: 6g | Sugar: 8g | Vitamin A: 1326IU | Vitamin C: 38mg | Calcium: 89mg | Iron: 5mg
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